Chesterfield Justice Centre heard how, on 09 December 2018, the employee had opened the inspection hatch on a closed conveyor in order to clear a blockage at the site in Killamarsh, Derbyshire. The conveyor started unexpectedly, severing the employee’s right arm below the elbow.
A HSE investigation found that the company did not have a documented safe system of work for clearing these blockages which occurred on a recurrent basis on this conveyor as well as others at the site. This meant there was no reference, no training material or procedure that could be monitored, as a result different practices developed over time.
The company did not appear to be aware that blockages were cleared in this unsafe manner. Had a suitable and sufficient risk assessment been completed, the company should have identified that there was a risk to employees created by intervention in the machine when blockage clearance was required and developed appropriate instruction, training and information related to the task.
"Unfortunately this is another incidence which could have been prevented with a robust isolation procedure," commented Russell Barnard, SG World Product Manager. "
A risk assessment for this sort of operation would no doubt have identified the need for a lock out tag out procedure which would ensure equipment is fully powered down and not inadvertently turned back on when being accessed."
Hi Peak Feeds Limited of Sheffield Road, Killamarsh, Derbyshire pleaded guilty to breaching Section 2 (1) of the Health and Safety at Work etc Act 1974. It was fined £140,000 and ordered to pay costs of £2,591.30.
Speaking after the hearing HSE inspector Lindsay Bentley said: “This incident could so easily have been avoided through the implementation of a safe system of work involving effective plant isolation and adherence to safe working practices.”